Basic Info.
Certification
CE, ISO, SGS
Range of Applications
Industrial
Type
Crucible Melting Furnace
Usage
Melting Iron/Steel/Aluminum/Copper/Bronze/Alloy
Melting Material
Iron, Steel, Aluminum, Bronze, Copper
Temperature
700--2000 Centigrade
Energy Consumption
Adjustable
Furnace Body Include
Rotating Hood, Anti-Falling Device, Hydraulic
Delivery Time
About 3 Months
Specification
ISO9001, SGS
Product Description
Welcome to Shandong Shenzhou Electric Furnace Co.,Ltd.
About us:
Shen Zhou Group was established in the late 1990s, after ten-years hard working, we have Shandong Shenzhou Electric Furnace Co.Ltd., Suzhou Pillar Induction Electric Furnace Co.Ltd., Shandong Nature Environmental Protection Equipment Co., LTD,and other subsidiary corporations at present. Shenzhou Group,specializes in manufacturing induction melting furnace, control boards, power supply cabinet, water cooling system,hydraulic pump station,other components and so on.
Products Introduce:
1.Furnace technology
1)Rotating type dust hood with dust removing is excellent,it cover less space.It can rollover before and after,also can stop at arbitrary position.Rotating type dust cover avoid the baking of operators during the tilting forward,it can effectively dust collection during the processing,it is out of reach for traditional dust hood.
2)The power consumption is competitive (520kwh/T,cast iron).
3).Our leakage of furnace detection technology(detection in advance)
2.Power Cabinet:
1)Series resonance design, the Power supply cabinet is made of 3 mm thick steel plate,Power unit modular assembly design,Optical fiber transmission trigger pulse signal,Large copper plate, the whole functionof the main switch with current display.This is the completely isolated electromagnetic shielding thickness of aluminum control room
2)Within the rated power of series resonance and double output power supply cabinet, two sets of control system can provide two electric furnace in any way with arbitrary power allocation or sent the power to two furnaces at the same time:one furnace is heat preservation and the other furnace is melting.Airtight isolation room installed the complete set of mature electronic control system (Main board, optical fiber board, High pressure sample board, direct current control board, the PLC of AB)
3)The wide output copper plate is high efficient and low loss.Using the large capacity of capacitor to reduce loss.
4)Completely isolated aluminum box with preventing electromagnetic interference shielding, can meet the requirement of waterproof and dust proof anti-jamming and ensure the stable operation of the equipment.
5)onstant power control, Smelting time shortest, one power two furnace of precise control
6)The main switch is equipped with intelligent frame type breaker with current monitoring function.Inspection workers can visually see into the line current,can quickly determine the equipment running status according to current condition
7)Domestic first one used Russian ELTA induction smelting system of computer aided design, providing customers with the best load matching main circuit scheme
3.Coil Technology
1)The first-class coil design, can effectively reduce the loss of th coil,coil loss is about 20%of the total loss.
2)Winding by high quality TU1 oxygen-free copper.All braze joints using high silver brazing.
3)By electrostatic spraying imported ceramic insulation, coil insulation can be strength guaranteed
4) Specific design,hollow cable is made of high-quality oxygen-free copper, each current-carrying 12000A.
5)Whole annealing shot oxidation process to ensure that the paint adhesion
6)Each turns will be implanted specific insulation material after Insulation spray and the overall repression shape
7)After the coil finished,then coated multilayer insulation materials in order to avoid dust intrusion
8)The detection crew inside the coil ,can detect lining of furnace and make lining of furnace firm.
4.Components:
SCR | The British Westcode |
water pipe | USA GATES |
copper tube | Chinalco LuoTong |
capacitance | USA GE |
the display instrument are made by yokogawa,Japan.
the button are made by Fuji Electric,Japan.
Power adjustment dial are made by honeywell
DC current injection furnace lining detection system
TECHNICAL PARAMETERS&FURNACE DATA
TYPE | Material | Capacity\kg | Power kw | Rated FrequencyHZ | Temperature C0 | Melting timeMin | Melting Cosumption Kwh/t | Melting Efficiency T/H |
Cast iron melting performance parameters |
| | | | | | | | |
MFF Fe 500T/350KW | Iron | 500 | 350 | 1000 | 1500 | 50 | 564 | 0.6 |
MFF Fe 1000T/750KW | Iron | 1000 | 750 | 300 | 1500 | 45 | 537 | 1.33 |
MFF Fe 1500T/1100KW | Iron | 1500 | 1200 | 300 | 1500 | 45 | 527 | 2 |
MFF Fe 2000T/1500KW | Iron | 2000 | 1500 | 300 | 1500 | 43 | 520 | 2.79 |
MFF Fe 3000T/2200KW | Iron | 3000 | 2200 | 300 | 1500 | 44 | 513 | 4.09 |
MFF Fe 4000T/3000KW | Iron | 4000 | 3000 | 300 | 1500 | 43 | 511 | 5.58 |
MFF Fe 5000T/3500KW | Iron | 5000 | 3500 | 300 | 1500 | 46 | 510 | 6.52 |
MFF Fe 6000T/3500KW | Iron | 6000 | 3500 | 300 | 1500 | 55 | 513 | 6.55 |
MFF Fe 6000T/4500KW | Iron | 6000 | 4500 | 300 | 1500 | 42 | 508 | 8.57 |
MFF Fe 8000T/5000KW | Iron | 8000 | 6000 | 200 | 1500 | 51 | 509 | 9.41 |
MFF Fe 10000T/6000KW | Iron | 10000 | 6000 | 200 | 1500 | 53 | 508 | 11.32 |
MFF Fe 12000T/6000KW | Iron | 12000 | 6000 | 200 | 1500 | 62 | 497 | 11.61 |
MFF Fe 15000T/6000KW | Iron | 15000 | 6000 | 200 | 1500 | 77 | 498 | 11.69 |
MFF Fe 15000T/8000KW | Iron | 15000 | 8000 | 200 | 1500 | 57 | 494 | 15.79 |
Cast steel melting performance parameters |
MFF St 1000KG/750KW | Steel | 1000 | 750 | 300 | 1650 | 48 | 581 | 1.25 |
MFF St 1500KG/1100KW | Steel | 1500 | 1100 | 300 | 1650 | 48 | 566 | 1.88 |
MFF St 2000KG/1500KW | Steel | 2000 | 1500 | 300 | 1650 | 46 | 556 | 2.61 |
MFF St 3000KG/2200KW | Steel | 3000 | 2200 | 300 | 1650 | 46 | 547 | 3.91 |
MFF St 4000KG/2700KW | Steel | 4000 | 2700 | 300 | 1650 | 50 | 544 | 4.8 |
MFF St 5000KG/3500KW | Steek | 5000 | 3500 | 300 | 1650 | 48 | 539 | 6.25 |
Cast Aluminum Alloy melting performance parameters |
MFF A1 1000KG/750KW | Aluminum | 1000 | 750 | 700 | 700 | 46 | 576 | 1.3 |
MFF A1 1500KG/1100KW | Aluminum | 1500 | 1100 | 700 | 700 | 47 | 569 | 1.91 |
MFF A1 2000KG/1500KW | Aluminum | 2000 | 1500 | 700 | 700 | 46 | 545 | 2.61 |
MFF A121000KG/1800KW | Aluminum | 2000 | 1800 | 700 | 700 | 38 | 541 | 3.16 |
MFF A1 3000KG/1800KW | Aluminum | 3000 | 1800 | 700 | 700 | 57 | 547 | 3.16 |
MFF A1 5000KG/2700KW | Aluminum | 5000 | 2700 | 700 | 700 | 63 | 543 | 4.76 |
MFF A1 5000KG/3000KW | Aluminum | 5000 | 3000 | 700 | 700 | 56 | 540 | 5.36 |
Cast Copper Alloy melting performance parameters |
MFF Cu 1000KG/750KW | copper | 1000 | 750 | 500 | 1200 | 31 | 370 | 1.94 |
MFF Cu 1500KG/750KW | Copper | 1500 | 750 | 500 | 1200 | 47 | 373 | 1.91 |
MFF Cu 1500KG/1100KW | Copper | 1500 | 1200 | 500 | 1200 | 31 | 363 | 2.9 |
MFF Cu 2000KG/1500KW | copper | 2000 | 1500 | 500 | 1200 | 30 | 358 | 4 |
MFF Cu 3000KG/1800KW | copper | 3000 | 1800 | 500 | 1200 | 38 | 357 | 4.74 |
MFF Cu 5000KG/2700KW | copper | 5000 | 2700 | 500 | 1200 | 42 | 355 | 7.14 |
MFF Cu 5000KG/3000KW | copper | 5000 | 3000 | 5 | 1200 | 37 | 354 | 8.11 |
Our melting rate and the consumption is far more than the general level.
5.After-sale service:
We focus on each customer's requirements, efficient after-sales service system, solving the problem for you.If you are not satisfied with the existing smelting system,or its maintenance cost is higher?Please contact Shenzhou Group.We can supply you the debugging of the control system and other supporting services,and we guarantee 100% origin accessories, ensure these parts will keep same performance as original performance after repair.
We shall always be very happy to hear from you and will carefully consider any proposals to lead to business between us.Please contact with us:
lisa
Shandong Shenzhou Electric Furnace Co.,ltd.
226 The Intersection Between Double Month Lake Road and Baoshan Road, Linyi,Shandong, China
Phone:+86 15106677085
Address:
No. 266 Shuangyuehu Road, High-Tech District, Linyi, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001, ISO 14001, ISO 14000, ISO 20000, ISO 14064, QC 080000, GMP
Company Introduction:
ShenZhou Group is located in LinYi--the city of logistics in ShanDong province, a national High-tech enterprise. The Group was established in 2005, has a registered capital of RMB 30 million, has RMB 300 million fixed assets, covers an area of 50000m2, and has 300 employees.
The Group was established in the late 1990s, and now, our group′s scale and economic strength is growing stronger after ten-years hard working. At present, we have Shandong Shenzhou Electric Furnace Co. Ltd., Suzhou Pillar Induction Electric Furnace Co. Ltd., Shandong Nature Environmental Protection Equipment Co., Ltd, Shandong Gold Pillar Trading Co. Ltd. And other subsidiary corporations.
From establishing, the group has been taking the good chance---expanding domestic demand and accelerating development, to promote technical innovations deeply and strengthen technical renovation based on our existing industries. We pay attention to protecting environment and the energy-saving emission reduction, expanding the industry chain endlessly, readjusting production structure, and improving manufacturing technology. There are the advanced production facility, all kinds of detection equipment, and professional research team in our company. We are engaged in generating various productions used wildly in smelting ferrous and non-ferrous materials, special steel, and alloy, forging, quenching, curving pipe, precision casting and producing bearings and other industries.
Our Group has been intensifying R&D endlessly, and many patented technologies have been possessed by us. Our company has acquired a lot of honorary titles: Innovation company with one enterprise one technology, the technology innovation and advanced enterprise in High-tech Zone, provincial contract and keeping promises enterprises, Confucian business company in Shandong province, advanced energy saving enterprise during 2013 to 2014 in Linyi, and so on. Our Group pays attention to quality management, and develop green energy, low-carbon economy and circular economy, and we have acquired many multiple authentications, for example, ISO9001: 200, SGS: 2009 and environment management system.